Author: WJW Aluminum Window Manufacturers
WJW Aluminum Supplier shared today: The production process of aluminum profiles is a highly complex process, consisting of several stages.
First, heated the aluminum alloy billet to between 300 and 595 degrees Celsius.
Once heated, pull the ingredients out of the mold and pull it to the cooling table. After pulling out of the mold, the aluminum profile is used to cool the processing process. In this step, the fan will cool it when the aluminum profile is pulled out of the mold.
Next, apply a protective film on the surface of the aluminum profile. After that, the flowers were performed on the surface to form a sawtoral tooth. Rolling also feeds the material of polyvinyl chloride belt material. Then form aluminum profiles. Repeat this process for the remaining components of the configuration file. According to the specifications, a variety of colors or different shapes can be created. In this step, the aluminum extrusion process starts from the design process. The design process defines many production parameters. The type of alloy and its fine processing requirements determine the type and mold design of aluminum extrusion machines. The cross -seater also helps to determine the maximum outer circle of aluminum profiles. After the design process is completed, the machine type and mold must be selected.
The process of the production process of aluminum profiles starts from design. The squeezing process is the most common and popular process for the production of aluminum profiles. It produces many new design and shapes. It involves a process similar to squeezing toothpaste. Aluminum billets are heated in the mold and launched through tools called molds. Then send the ingredients to the cutting and precision process.
If the squeezing process is smooth, aluminum profiles can be used.
The next step of the production process of aluminum profile involves the cutting part of the squeezed parts. This step is essential because thermal stress can cause squeezing deformation.
Once this step is completed, squeeze from the pressure machine to the cooling plane.
Once it reaches room temperature, it will be stretched. The stretcher is fixed in mechanical methods, which helps to squeeze straight. Then the squeezing parts will be prepared for the next step, called bending or welding. After bending, put the aluminum into the squeeze. The hydraulic oil cylinder pressured 15,000 tons of pressure to the billet. Then the billet expands to fill the wall of the container and use pressure compression molds to form aluminum profiles.
Once the blank is formed, the squeezing process continues. After a few processes, the aluminum billet is completely formed.
If the squeezing process is unsuccessful, the aluminum billet will be returned to the waste dough. Squeezing is an important step in the production process of aluminum profile. There are two main types of aluminum squeeze: direct squeeze and indirect squeeze. The former involves a fixed mold, while the latter uses a mobile jumpsuit to force the metal to pass through the opening in the mold. The aluminum material produced by the former is higher than the indirect squeezing, which is more suitable for various applications.