Author: WJW Aluminum Window Manufacturers
It is not easy to get the correct industrial aluminum processing. There are many variables that affect this process, such as pressure, temperature and mold types. This may lead to different production time.
In addition, different materials were used in the manufacturing process. Aluminum is used to make various products. From beverage cans to tanks and boats, aluminum has many uses. It is an environmentally friendly material that can be recycled. It also has the characteristics of flexibility, light weight, and high strength. Use aluminum to save money and energy.
Although it is complicated, effective methods have been developed to overcome them. Aluminum production begins with the mining of aluminum mines. Aluminum ore was then processed into alumina. Alumina is mixed with other materials such as copper, magnesium and manganese. The strength of aluminum alloy may be 15 times that of pure aluminum. Then pour this alloy into the mold and cast it to cause the final product. Aluminum can cause different forms, such as thin plates or plates. According to product design, thick or thin sections may be required. It may also need high temperature and high pressure. The important thing is to find the appropriate mold to deal with corrosive materials. The design of the mold determines the production time and strength of the product. Aluminum injection molds are softer than steel molds, so it is more suitable for small batch production. They can also heat and cool faster, which can save 30%of the cost.
However, aluminum injection molds are not suitable for complex product design. During the injection process, they are more likely to flash. There are many differences between the melting process and the aluminum injection mold. The main difference is the type of the anode used. Aluminum smelting process is a very energy -consuming process. To produce one kilogram of aluminum, it takes about 21kWh electricity. The melting process involves the use of heat waste and surface heat. The special design of the side wall heat exchanger is required to recover the surface heat. The aluminum smelting process uses about 12 kilograms of carbon dioxide per kilogram of carbon dioxide for each kilogram of aluminum. Aluminum is one of the richest metals in the crust. It is also used for large ships, speedboats and sports boats. Aluminum is also used to make aluminum tanks and beverage containers. It can recover without losing quality. The production process of aluminum can be divided into four parts: aluminum mine mining, primary smelting, aluminum -casting products and electrolytic aluminum products. Using a simplified aluminum production system, manufacturers can cast aluminum products by using the computing principle of the I-O model.
Another common aluminum production method involves extrusion technology. These technologies use molds to guide aluminum through molds. Aluminum can be squeezed out at room temperature or higher temperature. Aluminum can also be forged to enhance its mechanical performance and material stress processing capabilities. Depending on the mold, making aluminum cavity may take several hours to several days. The production time can change according to the temperature, pressure and temperature of aluminum.