What Are the Most Common Methods for Production of Industrial Aluminum? -Aluminum Profiles Supplier
Author： WJW Aluminum Window Manufacturers
Use several different types of industrial aluminum production processes. The most common way to produce aluminum is to pour liquid metal into the mold. The shape of these castings depends on the patterns required by the final product. This process is a continuous process.
There are usually three different types of molding technology. Each method has its own benefits. The most common raw material for aluminum manufacturing is aluminum ore, which is a kind of sedimentary rock with high aluminum content. Rocks are usually mining in a few meters below the surface. The rock is mixed with harsh alkali and lime. The produced pulp was pumped by the cooking device. Its function is like a pressure cooker. It produces large aluminum crystals called alumina. Then heated the crystal to above 960 C in the rotary kiln.
Another type of processing is electrolytic aluminum. In this process, metal was restored by 400KA current. The melting aluminum is then added to the electrolyte under the shell. Internal electrolyte lining lining the anode solid electrolyte. This allows thick oxidized metal layers to cover the surface. The anode oxidation is a further step in thickening the surface during the manufacturing process. This program can improve the corrosion resistance of aluminum. The third method of production of aluminum is sand casting. This process is effective for detailed design and large molds. This method produces aluminum alloy profiles with strong tensile strength. It is also formed and welded. Compared with other types of metals, this method has several advantages. It does not require special storage, and it is not in danger of explosion.
However, its size range is limited. It is most suitable for creating prototypes or test products. It also has strict size tolerance. The second way to produce industrial aluminum is to use continuous casting machines. This is a machine that continuously casts the melting aluminum into the mold. This process is very suitable for large molds and prototypes. It is also compatible with extensive aluminum alloy. It also provides excellent surface smoothness. It has lower material loss than CNC processing. It is particularly effective for the production of aluminum prototypes. The third industrial aluminum production method is Bayer. In this process, the sodium aluminum solution is mixed with aluminum hydroxide slurry. Then cool the solution in a large sediment. Then separate the particles and inhale the vacuum barrel. As a result, a purity of 99.8%was obtained. This process is also energy dense. 15mWh per ton of output requires power.
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